Film Plain Film Inspection System
Plain Film Inspection System HAWKEYES ELITE
HAWKEYES ELITE combines high-speed, high-definition inspection with customizability, flexibly addressing diverse requirements while contributing to enhanced productivity.
It utilizes our proprietary cameras developed to achieve industry-leading high-speed and high-definition performance.
Inspection Targets
- Optical Films: Polarizing films, diffuser films, retardation films, anti-reflective films, etc.
- Films for Electronic Materials: MLCC, CCL/FCCL, DFR, insulating films, adhesive films, release films, etc.
- Energy-related Films: Separators, various metal foils, etc.
- Base Films: TAC, PET, PI, etc.
Features
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Flexible system configurations supporting various lines, from Roll-to-Roll to sheet-fed machines
Our system, comprehensively tuned based on proprietary cameras and image processing units, contributes to your production lines.
Line Speed Resolution 100m/min 20 μm 200m/min 40 μm 
Roll-to-Roll 
Offline -
Detect multiple defects with Takano's original image processing technology
By leveraging proprietary image processing technology and parallel processing multiple algorithms, HAWKEYES ensure reliable defect detection.
Grayscale image processed image Detected image Black spot 
Mura 
Lines 
Lines 
Bump 
Dent 
Horizontal lines 
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Vertical
lines
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Feature classification x AI automatic defect classification
Achieve real-time defect classification even in high-speed inspections. Leveraging the sharp images captured by our proprietary cameras, Takano enable highly accurate defect classification without the need for complex settings.
Specifications
Hardware
| Effective Pixels | 8,000 pixels, 16,000 pixels |
|---|---|
| Control & Statistics PC | FA Specifications |
Software
| Defect Inspection | Inspection judgment processing, noise reduction, spatial filter, defect map display |
|---|---|
| Data Viewing | Defect List (Map/Coordinate Data), Defect Image Display, Trend Graph, Statistical Processing, etc. |
*Customization available for screen display, feature additions, etc.
Examples of Inspection Target Defects
- Hole Defect: coating voids, pinholes
- Streak defects: Coating streaks, wrinkles, roll streaks, etc.
- Unevenness defects: Foreign matter, scratches, bubbles, etc.
- Mura defects: Coating Mura, crawling (cissing), etc.