Ultra High-Speed Plain Film Inspection System

An industry-leading inspection system that supports ultra-fast production lines! HAWKEYES ONE detects and classifies fine defects in real-time, significantly reducing the risk of defects escaping. Enhance quality control while boosting production efficiency!

Inspection Targets

Optical Films: Polarizing films, diffuser films, retardation films, anti-reflective films, etc.
Films for Electronic Materials: MLCC, CCL/FCCL, DFR, insulating films, adhesive films, release films, etc.
Energy-related Films: Separators, various metal foils, etc.
Base Films: TAC, PET, PI, etc.

Defect Detection Example

Black spot
Mura
Lines
Lines
Bump
Dent
Horizontal lines
Vertical
lines

Features

Supports high-speed production lines

Adoption of in-house cameras enables high-resolution settings
for detecting minute defects on high-speed production lines.

Line Speed	Resolution
50m/min	5 μm
100m/min	10 μm
200m/min	20 μm

In-house camera
Commercially available cameras

*Resolution in the flow direction configurable against Line Speed

Versatile detection with multiple processing

Newly developed image processing unit that supports a wide range of defect detection.
User-friendly application
Emphasizes visibility and operability to improve operational efficiency.

Main Screen
- Recipe Screen
- System Setting Screen
Feature classification x AI automatic defect classification
Achieve real-time defect classification even in high-speed inspections. Leveraging the sharp images captured by our proprietary cameras, Takano enable highly accurate defect classification without the need for complex settings.
For details on AI defect classification, click here

Specifications

Hardware

Effective Pixels	8,000 pixels, 16,000 pixels
PC	FA Specifications

Software

Defect Inspection	Inspection judgment processing, noise reduction, spatial filter, defect map display
Data Viewing	Defect list (Map/Coordinate data), defect image display, trend graph, statistical processing, etc.

System Overview

Compatible with a wide range of optical systems! System specifications are tailored through detailed sample evaluation to meet customers specific needs.